GATE 2021 ME (ME1) – Question 30
Robot Ltd. wishes to maintain enough safety stock during the lead time period between starting a new production run and its completion such that the probability of satisfying the customer demand during the lead time period is 95%. The lead time period is 5 days and daily customer demand can be assumed to follow the Gaussian (normal) distribution with mean 50 units and a standard deviation of 10 units. Using $\Phi^{-1}(0.95)=1.64$, where $\Phi$ represents the cumulative distribution function of the standard normal random variable, the amount of safety stock that must be maintained by Robot Ltd. to achieve this demand fulfillment probability for the lead time period is _____ units (round off to two decimal places).
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Correct answer: 36.49 to 36.85
Explanation
Lead-time demand has mean 5×50=250 and standard deviation $10\sqrt5$. Safety stock is the margin above the mean, not the entire reorder point.
Thus $SS=1.64(10\sqrt5)=\mathbf{36.67}$ units. The corresponding reorder point is 286.67 units.