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GATE 2023 PI – Question 34

Manufacturing Processes I · Joining of Materials · 1 mark · Numerical answer

Resistance spot welding uses current 4500 A for 0.2 s. Effective interface resistance is 400 × 10⁻⁶ Ω and thermal efficiency is 50%. Find heat used to form the weld in J (integer).

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Correct answer: 810 to 810

Explanation

Electrical heat is $I^2Rt=4500^2(400\times10^{-6})(0.2)=1620$ J. Applying efficiency gives $Q=0.5(1620)=\mathbf{810}$ J.

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