The GATE Grind

GATE Instrumentation and Process Control: Controller modes, control valves and tuning – Previous Year Questions

7 GATE previous year questions on Controller modes, control valves and tuning (Instrumentation and Process Control, Chemical Engineering) with answers and explanations, from every paper.

  1. GATE 2022 CH Q21 (1 mark, Multiple choice) – A control system on the jacket side of a reactor is shown in the figure. Pressurized water flows through the jacket to cool the reactor. The heated…
  2. GATE 2022 CH Q22 (1 mark, Multiple choice) – Liquid flowing through a heat exchanger (HX) is heated. A bypass stream is provided to control the temperature of the heated exit stream. From the…
  3. GATE 2022 CH Q59 (2 marks, Numerical answer) – Consider the tank level control system shown in the figure, where the cross-section area of the tank is A. Assume perfect flow controllers (FC). The…
  4. GATE 2024 CH Q23 (1 mark, Multiple choice) – Consider the control structure for the overhead section of a distillation column shown in the figure. The composition controller (CC) controls the…
  5. GATE 2024 CH Q63 (2 marks, Numerical answer) – Consider the surge drum in the figure. Initially the system is at steady-state with a hold-up V = 5 m3, which is 50% of full tank capacity, V full,…
  6. GATE 2026 CH Q44 (2 marks, Multiple choice) – A control valve with hyperbolic characteristics has a turndown ratio (ratio of maximum flow to minimum controllable flow) of 50. The flow rate through…
  7. GATE 2026 CH Q50 (2 marks, Multiple choice) – Consider three identical non-interacting first order processes in series, each having unit gain and a time constant of 2 min. Tuning of proportional…