The GATE Grind

GATE 2025 PI – Question 22

Manufacturing Processes II · Machining · 1 mark · Multiple choice

An 8 mm through-hole is needed in 30 mm mild-steel plate. Which process best combines high dimensional accuracy with short processing time?

  1. Conventional drilling with a carbide drill
  2. Die-sinking EDM with copper electrode
  3. ECM with copper electrode
  4. Plasma arc machining

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Show answer and explanation

Correct answer: (A) Conventional drilling with a carbide drill

Explanation

For this ordinary, accessible through-hole in machinable steel, carbide drilling offers rapid removal and controlled diameter. EDM and ECM add setup and have lower practical productivity here, while plasma machining gives poorer hole accuracy. **A**.

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